俄气炼油厂引进数字化生产质量控制技术

俄罗斯天然气工业股份公司Neft Omsk炼油厂的生产控制系统正在进行现代化改造。这种重组主要影响其在线分析系统，它控制整个生产链条——从原料到成品。

系统的数字电路连续监控控制设备的运行，一旦有任何偏差，立即报告任何差异。Omsk炼油厂的所有设备预计将在2021年前，连接到这个自动化在线质量分析数据验证系统。

监控生产产品的质量和生产效率，是Omsk炼油厂全面开发计划的一项主要内容，该计划自2008年起由俄罗斯天然气工业股份公司(Gazprom Neft)实施。

目前，Omsk炼油厂运行着250多台在线质量分析仪，实时监控关键的石油产品指标，这些指标的准确性通过专家的定期检查得到确认。新系统将自动监控一系列分析器的稳定性，减轻人员的工作量。

数字化模型意味着该系统将能够在运行过程中识别可能出现的偏差，并为服务和维护提供建议，从而提高Omsk炼油厂的质量控制过程的效率。

Omsk炼油厂正在继续全面的数字化转型，其中包括对工厂产品质量控制系统的持续改进和微调。Omsk炼油厂的在线质量分析仪提供的数据自动验证，以及其他高科技解决方案，将改善炼油行业的关键性能指标(kpi)，使之与全球行业领先者相匹配。俄气 Neft Omsk精炼厂总经理Oleg Belyavsky Gen说。

赵斌 摘译自 Neftegaz.RU

原文如下：

Digital production-quality control technologies introduced at Gazprom Neft’s Omsk Refinery

The production control system at the Gazprom Neft Omsk Oil Refinery is being modernised. This reorganisation mainly affects the in-line analysis system, which controls the entire production chain — from feedstocks to finished products.

The system’s digital circuit monitors the operation of control devices continuously and, in the event of any deviation from norm, reports any disparities instantly. All facilities at the Omsk Refinery are expected to be connected to this automated in-line quality-analysis data-verification system by 2021.

Monitoring the quality of products manufactured, and the efficiency of how they are produced, is a major element in the Omsk Refinery’s full-scale development programme, being pursued by Gazprom Neft since 2008.

More than 250 in-line quality analysers are currently in operation at the Omsk Refinery, monitoring key oil-product metrics, in real time - the accuracy of these being confirmed through regular inspections by specialists. The new system will monitor the stability of a whole range of analysers, automatically, lightening workloads on personnel.

A digital model means the system will be able to identify potential deviations from norm while operations are ongoing, and generate recommendations for servicing and maintenance - allowing the Omsk Refinery to improve the efficiency of quality-control processes.

“The Omsk Refinery is continuing its path of full-scale digital transformation, part of which involves ongoing improvements to and fine-tuning of the plant’s product-quality control system. Automatic verification of data from in-line quality analysers, alongside other high-tech solutions at the Omsk Refinery, will deliver improvements in key performance indicators (KPIs) in oil refining to match those of global industry leaders.”, said Oleg Belyavsky Director Gen., Gazprom Neft Omsk Refinery.